FIELD CORROSION MONITORING

Field corrosion monitoring

Decisions regarding the future integrity of a structure or its components depend entirely upon an accurate assessment of the conditions affecting its corrosion and rate of deterioration. With this information, an owner can make an informed decision as to the type, cost and urgency of remedial measures.

Monitoring corrosion characteristics of a proposed or existing structure can lead to the proper selection of longer life materials, durable and protective coatings, and corrosion control measures through cathodic protection or water treatment.

TEE SQUARE LIMITED in partnership with CALAYA ENGINEERING SERVICES LIMITED; with the technical backing of KOROSI SPECINDO and a host of other reputed partners has consistently exhibited a clear expertise in corrosion monitoring.

The available corrosion monitoring equipment coupled with the joint venture engineering design, has led to installed and tested corrosion monitoring programs for such diverse structures as Oil & Gas facilities and pipelines, storage facilities, power plant cooling water piping, dock structures, reinforced concrete tunnels, driven structural pilings, earth retaining walls, and a variety of tanks and piping applications.

Corrosion rate methods employed by TEE SQUARE LIMITED include:

  • Linear polarization resistance (LPR)
  • Electrical resistance (ER)
  • Coupon weight loss, electrochemical noise (EN)
  • Non-destructive testing (NDT)
Our research and development division offers complete laboratory services to evaluate corrosivity of field samples or simulated environments. A full range of corrosion testing is also available to characterize the behavior of materials in specific environments.

ON-LINE CORROSION MONITORING

TEE SQUARE LIMITED uses On-line corrosion monitoring to assess the integrity or remaining life of equipment, select new materials, and to assess equipment performance. With the advent of microprocessors, corrosion monitoring instruments have improved significantly. We aready include "smart" instruments which increase the probability of collecting accurate data and make process control more reliable, in our range of equipment.

We have a clear understanding that and employ a continuous measure of corrosion rate method, such as electrochemical techniques, and/or periodic measures of corrosion. Our periodic measures of corrosion method include: weight (mass)-loss coupons, electrical resistance (ER), and non-destructive testing (NDT).

Electrochemical techniques are used for continuous monitoring and process control include: Linear Polarization Resistance (LPR), galvanic currents, Electrochemical Noise (EN), and Electrochemical Impedance Spectroscopy (EIS).

Other measurements that are related to corrosion and can be used for monitoring include: potential, hydrogen detection, temperature, pH, and conductivity.

We pride ourselves in the team of engineers and technicians who are able to select a compatible monitoring system for specific plant and process stream. This is done by a critical analysis of a plant need, matching it with operational permissiveness and client program to accomplishe the desired goals.

TEE SQUARE-CALAYA ENGINEERING JV will always supply all of your monitoring needs, including initial consulting, system design, instrumentation and probes, installation, and data analysis.

Instrumentation is available on a short-term lease, long-term lease, or purchase. We can aid in collecting and analyzing data and in the assessing of equipment integrity. The data can be acquired at the plant site, or monitored remotely by us. Reports can be issued on a periodic basis or if a critical condition is exceeded

PIPELINE INTEGRITY MANAGEMENT

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Our Pipeline integrity process include but are not limited to the following:

TECHNICAL ASSESSMENT

  • External Corrosion
  • Internal Corrosion
  • 3rd Party Damage
  • Dents
  • Manufacturing Defects
  • Operational Error
  • Repair Procedures
  • Soil Movement
  • Fatigue
  • Stress Corrosion Cracking (SCC)

MONITORING

  • In-Line Inspection
  • Cathodic Protection
  • Coating Survey
  • Excavation Program
  • Modeling
  • Defect Assessment
  • Structure Integrity Assessment
  • SCADA (Supervisory Control and Data Acquisition)

MITIGATION

  • Cathodic Protection System
  • Re-coating
  • Pipe Replacement
  • Repair Options
  • Cleaning and Inhibiting
  • Geo-technical
  • Operations
  • Hydrostatic Testing

WELLHEAD and VALVE SERVICING

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  • Online valves/ Wellhead/ Sub-sea Tree/ Casing & Tubing/Control Line & System/Packer & Hanger Leak sealing, greasing & maintenance
  • X-mas tree / Valves refurbishment and installations
  • Installations, Refurbishment and Repairs of Wellhead equipment and accessories

BLASTING and PAINTING SERVICES

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Steel structures require protection, especially in aggressive process plant environments where acids, saline solutions and other highly corrosive chemicals are used.

Tee Square Ltd employs highly trained coatings inspectors who have expertise in surface preparation and protective coatings techniques and requirements. Protective coatings systems are designed fit for purpose, taking into consideration the exposure conditions of individual structures.

Tee Square Ltd has a long track record in the preparation and application of specialised coatings for structural steel, storage tanks and major plant items.

ELECTRICAL AND INSTRUMENTATION SERVICES

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Backed by a wealth of corporate and individual experience backed up by international manufacturers of equipment and accessories, TEE SQUARE LIMITED provides a wide-ranging portfolio of onshore and offshore Electrical and Instrumentation Services, including Maintenance, Calibration, Design, Assembly and Commissioning of industrial plants.

Our competence and reliability in automation as exhibited by our experts applying state-of-the-art technologies in the commissioning, assembly and maintenance of process plants,are found mainly for the following industries:

  • Oil and Gas (Onshore and Offshore)
  • Power and renewable Energy
  • Chemical and Petrochemical
  • Pulp and Paper
  • Steel Mills
  • Food Processing

RIG MAINTENANCE, MODIFICATION, INSPECTION & REFURBISHMENT

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TEE SQUARE offers comprehensive rig inspection services including but not limited to the following:

  • LOLER Lifting Equipment Inspection and testing
  • Hardness, Testing and visual Inspection
  • Hoisting, Handling and Rotary Drilling Tool Inspection
  • Coating Inspection
  • Rope Access Services
  • Fabrication, Testing and Installations
  • Electromagnetic Wire-Rope-Inspections
  • Wire Rope Services
  • Spooling Services
  • Non-Destructive Testing of bolts and joints
  • On-site bolting and flange spreading/flange alignment services
  • Third Party Inspection and expediting of all mechanical, Electrical and Instrumentation services.
  • Piping/Structural module Inspection.
  • Quality Assurance/Quality control Service
  • Installation and alignment of equipments
  • Installation and alignment of equipments
  • Installation, Testing and Commissioning of Drilling Systems
  • Electrical Testing Inspection; SRC System
  • Instrument Testing Inspection
  • Installation of Instrument, Automation and control systems.
  • Listing of Assets
  • Assessments of Risks
  • Repair, Alteration and Re-work
  • Reporting and follow-up including Recertification
  • Analysis of the Results and Recommendations
  • Prioritization and planning of Inspection Services
  • Static Equipment Inspection and Recertification.
  • Drilling pipes, and collar inspection.
  • Scribs & case scribs.
  • STS-Top drive system maitenance

RIG Engineering & Fabrication

TEE SQUARE LIMITED offers Engineering & Design services primarily for offshore related projects where TEE SQUARE LTD can perform preliminary surveys and develop engineering solutions in conjunction with the Client and also undertake the pre-fabrication and installation services. On the completion of the project the full QA/QC documentation package will be issued to the client
  • Calibration Services: Gauge and Relief Valve Test and Calibration
  • Pressure Vessel Inspection

RIG Chemical Cleaning

We have built an unblemished reputation for the safe delivery of specialist Chemical cleaning. This Includes:
  • Hydrocarbon wax dissolver for process vessels
  • Pot Water Health care - super chlorination
  • Oxy Cleaning of stainless pipe work
  • Scale removal from process pipe work
  • Scale removal from heat exchangers
  • Removal of pyrophoric scale from pipe work and process vessels
  • Waste Minimisation
  • Rust removal from piped systems
  • Rust Removal from exhaust systems - Stainless cleaning

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